Skyrora opens the UK’s largest rocket engine manufacturing facility to bolster British launch capabilities

Edinburgh-based space company gears up for launch, with production commencing on three rockets at Cumbernauld facility

UK rocket company Skyrora has taken another important stride towards achieving a sovereign orbital launch from British soil by opening a new manufacturing and production facility, the largest of its kind in the UK.

After recently opening its engine test facility in Midlothian, this new facility in Cumbernauld allows the company to concentrate its launch development practices in custom-built domestic facilities, further strengthening Skyrora’s status as the leader in the UK space race.

The production of two Skyrora vehicles has already commenced at the Cumbernauld site, which will increase up to 16 per year once mass production begins. The site boasts unique capabilities for space infrastructure in the UK, as certain tests that would typically be outsourced to facilities in other countries can now be conducted domestically.

For the very first time, the UK has an asset capable of conducting full-stage structural and pressure testing and full-stage functional and cold flow testing. Conducting these tests domestically saves significant time and costs and represents a key advantage for UK space efforts.

As such, the maiden testing of the second stage of the Skyrora XL rocket can now be performed from UK soil, having been fully manufactured and assembled in-house. This includes the assembly of the 70kN engine, the most powerful commercially produced liquid engine in the UK, which has been built using 3D-printed engine components.

A critical milestone for the development of the Skyrora XL, the hot fire testing will see the second stage attached to a stand at the newly opened Midlothian test facility as the engine simulates a real launch. This enables important telemetry data to be collected and analysed on-site. As a three-stage launch vehicle, the second stage of Skyrora XL will start its engines at approximately 62km before releasing the third stage at around 190km for orbital launch.

The Skyrora Vehicle Assembly Building in Cumbernauld consists of 55,000 sq ft of factory floor and office space, along with a 67,000 sq ft yard large enough to contain the entire Skylark L launch complex and future Skyrora XL launch facilities, for rehearsals, integration works, and launch preparation. Altogether, the facility roughly equates to the size of two standard football pitches and can accommodate up to 16 Skyrora XL vehicles for assembly, integration, and launch per annum.

The manufacturing and production site will generate new employment opportunities both in the North Lanarkshire area and in the rest of Scotland, boosting local economic prospects by accommodating up to 100 high-skilled technical and business roles.

Skyrora’s Head of Engineering, Dr Jack James Marlow, said: “This purpose-built manufacturing and assembly site, combined with the Midlothian testing facility, allows Skyrora to take direct charge of the development cycle in-house.

“As a business, we now have a full set of domestic facilities to allow for close control of the quality and rapid development and testing of Skyrora XL ahead of its demo launch.

“The site will also allow us to further optimise manufacturing processes developed by our colleagues in Ukraine and scale-up launch vehicle production in the long term, enabling further expansion and growth in the future.”

Skyrora’s readiness to enter mass production comes at a pivotal time in the UK space race, as the company endeavours to become the first British company to launch a rocket from UK soil with its orbital vehicle, Skyrora XL. By 2030, Skyrora aims to conduct 16 launches per year from Saxavord launch complex in the Shetland Islands alone.

Skyrora founder and CEO Volodymyr Levykin said:“To play a significant role in the emerging global space economy, the UK has to develop sovereign launch capabilities. This isn’t just about offering different locations for launch, but everything that precedes that moment.

“Being able to offer end-to-end domestic capabilities from development, manufacturing, testing, and launch provides the UK with a crucial advantage as it looks to unlock its capabilities and deliver on its potential on the global stage. This crucial asset would not have been possible without the dedication and talent of the entire Skyrora team, both here in Scotland and in Ukraine.”

Levykin continued: “We’re proud to be leading the way for the UK space sector, promoting further STEM job creation that will be vital to the UK Government’s Levelling Up agenda. As outlined in the National Space Strategy, SMEs will be central to the Government’s wider plans for the space sector, and this new site is a prime example of this.

“There is an enormous commercial opportunity to be seized here, and a chance for the UK to play a key strategic role in the new space economy. However, in order to do this, investment is needed at the highest level of Government to support the efforts of private companies, otherwise we risk missing the chance to future-proof the British economy and letting talent slip through our fingers.”

Pamela Humphries, Head of Planning and Regeneration at North Lanarkshire Council, said: “North Lanarkshire is an ideal location for businesses to set up and grow, with excellent transport links, support, and a skilled workforce, and we are very pleased to welcome Skyrora to the area.

“The company operates in a very exciting and dynamic industry and is ambitious for its development, offering many opportunities for other local businesses to provide support services which can only be positive for our local economy.”

The Cumbernauld manufacturing and production facility has been made possible in part by the support and collaboration with the UK Space Agency (UKSA) and the European Space Agency (ESA), who both share in Skyrora’s vision for the future of launch capabilities and assured access to space from these shores.

Ian Annett, Deputy CEO, UK Space Agency said: “As we approach the UK’s first commercial space launch this Summer, Skyrora’s new manufacturing and production facility in Cumbernauld will further enhance the UK’s reputation as Europe’s most attractive destination for launch activities.

“Scotland is home to around one-fifth of all space jobs in the UK and, by harnessing the opportunities provided by commercial spaceflight, we are creating highly skilled jobs and local opportunities in Scotland and across the country.”

Skyrora boosted by European Space Agency funding

Scottish-based company aims to be the first to launch from Europe, delivering UK’s sovereign launch capability

Edinburgh-based rocket company, Skyrora, has received €3 million of co-funding from the European Space Agency (ESA), ensuring that the company can complete at pace the development of its rocket technology.

The funding not only represents a significant support of Skyrora’s ambitions as a pioneer in the sector but puts it on track to be the first UK company to launch satellites from Europe, delivering the UK’s sovereign space launch capability – a key Government ambition.

The funding, which is part of the ESA’s Boost! program, will be used by Skyrora to complete the crucial technology required to deliver consistent orbital launches from the UK with Skyrora’s XL launch vehicle.

Skyrora XL is a 23-meter 56-tonne three-stage rocket capable of carrying up to 315 kg into orbit. The vehicle is on course to be test-launched in 2022 from a UK spaceport.

This project plans to create over 170 high-skilled jobs in the UK.

Skyrora is ahead of any other UK launch company with its technology readiness, evidenced by four launches of its sounding rockets, static fire tests of its suborbital vehicle, and orbital third stage. Skyrora, which has its HQ in Edinburgh, has established its comprehensive rocket engine testing and manufacturing facilities in Scotland.

Volodymyr Levykin, founder and CEO of Skyrora, said: “This ESA contract will accelerate Skyrora’s progress on its journey to be the first to achieve the UK’s sovereign orbital launch.

“I am delighted that the UK Space Agency and the European Space Agency support our programme, which has, to date, delivered outstanding achievements – four successful launches, with two more ready for launch; the establishment of manufacturing and engine test facilities throughout Scotland; and the static fire test of our orbital third stage. ESA’s support, approved by the UK Space Agency through the Boost! programme will lead us to flight readiness of Skyrora XL in 2022.

“ESA’s funding will allow us to complete the set up of our larger Engine Test Complex, complete our 70kN engine programme and static fire test fire the first and second stages of Skyrora XL.

“Our pioneering work on championing environmental spaceflight, our proprietary eco-fuel and green innovations – together with the support of the European Space Agency and UK Space Agency – will help establish the UK not only as a world leader in space technology but the greenest space industry in the world too.”

Tim Peake, the first British astronaut to visit the International Space Station and an Advisor to Skyrora, said: “Independent access to space is vital for the UK to realise the full potential of its space industry and this exciting announcement for Skyrora brings us a big step closer to achieving that goal. 

“Skyrora is bringing innovation and growth to the space sector, whilst setting new benchmarks for reducing carbon emissions. I’m delighted that ESA has awarded Skyrora this contract to support providing a new space transportation system for Europe.”

Ivan McKee, Trade and Innovation Minister said: “This is great news for Skyrora as it takes another major step in bringing green small satellite launch capability to Scotland.

“Our aim for Scotland is to secure a slice of the $400 billion global space market by 2030, remaining committed to our climate change targets and becoming a net zero society by 2045.

“The Scottish space sector is unique in that the environment is at the forefront of our considerations. Skyrora’s use of innovative technologies like this will position Scotland as the go-to destination for sustainable space services.

“Skyrora’s engine test complex in Fife will contribute to our national mission to create new jobs, good jobs and green jobs. Developing an end-to-end space economy in Scotland will support these goals and benefit the entire country through the creation of highly skilled, green employment.”

Environmental leadership

Inspired by the UK’s historic Black Arrow programme, Skyrora is combining the UK’s engineering heritage with new technologies to enable the UK to regain its leading role in space – as a champion of environmental sustainability.

The production of Ecosene, Skyrora’s proprietary eco-fuel, will remove over 3,000 tons of unrecyclable plastic waste by 2030. Skyrora has also conducted several successful trials of Space Tug which is its solution for clearing debris and removing defunct satellites from orbit, enabling the UK to become a world leader in addressing space junk.

Skyrora’s innovations are helping to establish the UK space sector as a green industry while also opening up the utility of space to tackle climate change. Space technology contributes to the attainment of 13 of the 17 Sustainable Development Goals.

Dr. Jack-James Marlow, Head of Engineering for Skyrora, said: “ESA’s funding award will enable Skyrora to significantly accelerate the pace at which we can complete the next stages on our technological roadmap and become the first UK company to launch satellites from Europe.

“We draw huge inspiration from the British engineers who led the way on the Black Arrow programme, and we are thrilled to be advancing their pioneering work at Skyrora for the benefit of the UK.”

Amanda Solloway MP, Parliamentary Under-Secretary of State for Science, Research and Innovation, said: “The UK’s space industry is thriving and we have bold ambitions to be Europe’s leading destination for small satellite launches, developing world class commercial spaceflight capability up and down the country. 

“Today’s funding for two of our most innovative space businesses is not only a step forward for UK spaceflight, but it will also help to create highly skilled jobs and local opportunities as we build back better from the pandemic.”

Ian Annett, Deputy CEO, UK Space Agency said: “This funding is great news for the UK space sector and will ensure companies such as Skyrora really are at the forefront of the European space industry. 

“This support to our thriving space sector, alongside our flexible regulations and strong international agreements, means the UK is well placed to benefit from the new commercial opportunities UK launch will bring.”